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@@ -5,6 +5,7 @@ import numpy as np
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from OCC.Core.BRepOffsetAPI import BRepOffsetAPI_MakeThickSolid
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from OCC.Core.BRepAlgoAPI import BRepAlgoAPI_Cut, BRepAlgoAPI_Fuse
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from OCC.Core.BRepBuilderAPI import BRepBuilderAPI_MakeFace, BRepBuilderAPI_Transform
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from OCC.Core.BRepPrimAPI import BRepPrimAPI_MakeBox
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from OCC.Core.Geom import Geom_Plane
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from OCC.Core.gp import gp_Pln, gp_Dir, gp_Pnt, gp_Vec, gp_Trsf
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from OCC.Core.TopTools import TopTools_ListOfShape
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@@ -283,16 +284,53 @@ class MoldCavityGenerator:
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return shape
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def _split_cavity_core(self, shape: Any, parting_surface: Any) -> Tuple[Any, Any]:
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"""分离型腔和型芯"""
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"""分离型腔和型芯
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型腔(Cavity): 模具中形成产品外表面的部分,是产品形状的负形
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型芯(Core): 模具中形成产品内表面的部分,是产品形状的正形
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"""
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try:
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# 使用分型面切割产品
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# 上半部分为型腔(Cavity)
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# 下半部分为型芯(Core)
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from OCC.Core.BRepPrimAPI import BRepPrimAPI_MakeBox
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from OCC.Core.BRepAlgoAPI import BRepAlgoAPI_Cut
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from OCC.Core.TopExp import TopExp_Explorer
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from OCC.Core.TopAbs import TopAbs_SOLID
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# 这里需要实现BRepAlgoAPI_Section或类似的切割操作
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# 简化:返回相同的形状(实际需实现切割逻辑)
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# 获取产品边界框
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from OCC.Core.Bnd import Bnd_Box
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from OCC.Core.BRepBndLib import brepbndlib
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bbox = Bnd_Box()
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brepbndlib.Add(shape, bbox)
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xmin, ymin, zmin, xmax, ymax, zmax = bbox.Get()
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return shape, shape # (cavity, core)
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# 计算模具块尺寸(比产品大一定余量)
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margin = 20 # mm
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mold_xmin = xmin - margin
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mold_ymin = ymin - margin
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mold_zmin = zmin - margin
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mold_xmax = xmax + margin
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mold_ymax = ymax + margin
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mold_zmax = zmax + margin
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# 创建模具块
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mold_block = BRepPrimAPI_MakeBox(
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gp_Pnt(mold_xmin, mold_ymin, mold_zmin),
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gp_Pnt(mold_xmax, mold_ymax, mold_zmax)
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).Shape()
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# 型腔 = 模具块 - 产品(布尔减法)
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cavity_operation = BRepAlgoAPI_Cut(mold_block, shape)
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if cavity_operation.IsDone():
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cavity = cavity_operation.Shape()
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logger.info("型腔生成成功(模具块减去产品)")
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else:
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logger.warning("型腔布尔运算失败,使用原始形状")
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cavity = mold_block
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# 型芯 = 产品形状本身(收缩补偿后)
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core = shape
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logger.info("型芯 = 产品形状")
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return cavity, core
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except Exception as e:
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logger.error(f"型腔分离失败: {e}")
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+110
-21
@@ -278,30 +278,89 @@ class HTMLGenerator:
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}}
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// 创建型腔(上半模 - 蓝色)
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const cavityGeometry = new THREE.BoxGeometry(width * 1.1, height * 0.3, depth * 1.1);
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const cavityMaterial = new THREE.MeshPhongMaterial({{
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color: 0x2196F3,
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transparent: true,
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opacity: 0.4,
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wireframe: false
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}});
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// 尝试从后端数据获取实际几何,否则使用简化Box
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if (cavityData && cavityData.mold_cavities && cavityData.mold_cavities.cavity && cavityData.mold_cavities.cavity.vertices) {{
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const cavityVerts = cavityData.mold_cavities.cavity.vertices;
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const cavityFaces = cavityData.mold_cavities.cavity.faces;
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cavityMesh = new THREE.Mesh(cavityGeometry, cavityMaterial);
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cavityMesh.position.set(0, height * 0.6, 0);
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scene.add(cavityMesh);
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if (cavityVerts.length > 0 && cavityFaces.length > 0) {{
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const cavityGeometry = new THREE.BufferGeometry();
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const positions = new Float32Array(cavityVerts);
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const indices = new Uint32Array(cavityFaces);
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cavityGeometry.setAttribute('position', new THREE.BufferAttribute(positions, 3));
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cavityGeometry.setIndex(new THREE.BufferAttribute(indices, 1));
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cavityGeometry.computeVertexNormals();
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const cavityMaterial = new THREE.MeshPhongMaterial({{
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color: 0x2196F3,
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transparent: true,
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opacity: 0.5,
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wireframe: false,
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side: THREE.DoubleSide
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}});
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cavityMesh = new THREE.Mesh(cavityGeometry, cavityMaterial);
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scene.add(cavityMesh);
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// 添加线框
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const cavityWireframe = new THREE.WireframeGeometry(cavityGeometry);
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const cavityLine = new THREE.LineSegments(cavityWireframe);
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cavityLine.material.depthTest = false;
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cavityLine.material.opacity = 0.6;
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cavityLine.material.transparent = true;
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cavityLine.material.color = new THREE.Color(0x1565C0);
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cavityMesh.add(cavityLine);
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// 设置相机目标为型腔中心
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cavityGeometry.computeBoundingBox();
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const cavityCenter = new THREE.Vector3();
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cavityGeometry.boundingBox.getCenter(cavityCenter);
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controls.target.set(cavityCenter.x, cavityCenter.y, cavityCenter.z);
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}} else {{
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createSimpleCavity(width, height, depth);
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}}
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}} else {{
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createSimpleCavity(width, height, depth);
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}}
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// 创建型芯(下半模 - 橙色)
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const coreGeometry = new THREE.BoxGeometry(width * 1.1, height * 0.3, depth * 1.1);
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const coreMaterial = new THREE.MeshPhongMaterial({{
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color: 0xFF9800,
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transparent: true,
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opacity: 0.4,
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wireframe: false
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}});
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if (cavityData && cavityData.mold_cavities && cavityData.mold_cavities.core && cavityData.mold_cavities.core.vertices) {{
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const coreVerts = cavityData.mold_cavities.core.vertices;
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const coreFaces = cavityData.mold_cavities.core.faces;
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coreMesh = new THREE.Mesh(coreGeometry, coreMaterial);
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coreMesh.position.set(0, -height * 0.6, 0);
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scene.add(coreMesh);
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if (coreVerts.length > 0 && coreFaces.length > 0) {{
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const coreGeometry = new THREE.BufferGeometry();
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const positions = new Float32Array(coreVerts);
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const indices = new Uint32Array(coreFaces);
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coreGeometry.setAttribute('position', new THREE.BufferAttribute(positions, 3));
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coreGeometry.setIndex(new THREE.BufferAttribute(indices, 1));
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coreGeometry.computeVertexNormals();
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const coreMaterial = new THREE.MeshPhongMaterial({{
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color: 0xFF9800,
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transparent: true,
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opacity: 0.5,
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wireframe: false,
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side: THREE.DoubleSide
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}});
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coreMesh = new THREE.Mesh(coreGeometry, coreMaterial);
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scene.add(coreMesh);
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// 添加线框
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const coreWireframe = new THREE.WireframeGeometry(coreGeometry);
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const coreLine = new THREE.LineSegments(coreWireframe);
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coreLine.material.depthTest = false;
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coreLine.material.opacity = 0.6;
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coreLine.material.transparent = true;
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coreLine.material.color = new THREE.Color(0xE65100);
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coreMesh.add(coreLine);
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}} else {{
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createSimpleCore(width, height, depth);
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}}
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}} else {{
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createSimpleCore(width, height, depth);
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}}
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// 创建分型面(红色平面)
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const partingGeometry = new THREE.PlaneGeometry(width * 1.2, depth * 1.2);
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@@ -317,7 +376,7 @@ class HTMLGenerator:
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partingMesh.position.set(0, 0, 0);
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scene.add(partingMesh);
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// 添加线框
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// 添加产品线框
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if (productMesh) {{
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const productWireframe = new THREE.WireframeGeometry(productMesh.geometry);
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const productLine = new THREE.LineSegments(productWireframe);
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@@ -327,6 +386,21 @@ class HTMLGenerator:
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productLine.material.color = new THREE.Color(0x2E7D32);
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productMesh.add(productLine);
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}}
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}}
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// 创建简化型腔(备用)
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function createSimpleCavity(width, height, depth) {{
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const cavityGeometry = new THREE.BoxGeometry(width * 1.2, height * 0.4, depth * 1.2);
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const cavityMaterial = new THREE.MeshPhongMaterial({{
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color: 0x2196F3,
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transparent: true,
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opacity: 0.4,
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wireframe: false
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}});
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cavityMesh = new THREE.Mesh(cavityGeometry, cavityMaterial);
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cavityMesh.position.set(0, height * 0.7, 0);
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scene.add(cavityMesh);
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const cavityWireframe = new THREE.WireframeGeometry(cavityGeometry);
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const cavityLine = new THREE.LineSegments(cavityWireframe);
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@@ -335,6 +409,21 @@ class HTMLGenerator:
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cavityLine.material.transparent = true;
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cavityLine.material.color = new THREE.Color(0x1565C0);
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cavityMesh.add(cavityLine);
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}}
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// 创建简化型芯(备用)
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function createSimpleCore(width, height, depth) {{
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const coreGeometry = new THREE.BoxGeometry(width * 1.2, height * 0.4, depth * 1.2);
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const coreMaterial = new THREE.MeshPhongMaterial({{
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color: 0xFF9800,
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transparent: true,
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opacity: 0.4,
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wireframe: false
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}});
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coreMesh = new THREE.Mesh(coreGeometry, coreMaterial);
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coreMesh.position.set(0, -height * 0.7, 0);
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scene.add(coreMesh);
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const coreWireframe = new THREE.WireframeGeometry(coreGeometry);
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const coreLine = new THREE.LineSegments(coreWireframe);
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